FTTH Cable Manufacturing Line – Cutting-edge Production System
Have you realized that modern fiber optic cabling setups can operate at velocities of up to 190 meters per minute? Such remarkable performance is made possible by advanced production methods tailored to swift manufacturing.
These configurations are built to manage various cable types, including drop cables and compact buffered wires. Their efficient construction, commonly less than 26 m, makes them ideal for contemporary plants.
Integration with automated manufacturing systems guarantees uninterrupted performance. By means of MES/ERP connectivity, these compact fiber unit fabrication lines deliver unmatched precision and efficiency. This makes them a top choice for businesses aiming to stay ahead in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Efficient production systems are crucial for satisfying the rising demand for dependable links. These configurations are engineered to produce high-quality light-transmitting wires that energize current communication infrastructures. By leveraging modern innovations, they ensure accuracy and swiftness in all phases of the process.
What is an FTTH Cable Production Line?
The FTTH manufacturing line comprises a unified setup to produce fiber-to-the-home drop cables. Such cables are made up of uncoated strands strengthened by steel or FRP, encased in shielding casings. Consequently, it forms a long-lasting and high-performance option for fast digital connectivity.
It works with multiple compounds, including PVC, LSZH, and PE resins. Such adaptability guarantees it can meet diverse industry needs. Additionally, the 4-head fiber pay-off system delivers precise tension control, maintaining stability within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its accuracy and performance. Here’s why it’s a top choice:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Contemporary production setups are transforming how fiber wires are made. Our high-tech system merges precision, efficiency, and cutting-edge technology to yield premium performance. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
Fundamental to our operation is a specialized 50mm extruder built to ensure meticulous dispersion of materials. It guarantees consistent quality in all cables manufactured. The free adjustment head allows for seamless customization, accommodating different substances like PVC, LSZH, and PE plastics.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This level of precision guarantees optimal performance and reduces waste, making it a cost-effective solution for manufacturers.
Motorized Fiber Release and Tension Control
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This feature is particularly beneficial for producing high-quality fiber cables, as it ensures consistent tension throughout the process.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, ensuring versatility across different production demands. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
Additionally, the X-type laser diameter gauge provides real-time quality control, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. These setups are crafted for accuracy, dependability, and high performance, ensuring top-quality results for every project. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
With a power consumption of just 35KW/h during normal operation, our equipment is energy-efficient. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Outstanding Durability and Dependability Using Renowned Parts
Our system incorporates premium components from renowned brands like OMRON controllers and international motors chosen for their durability and precision, ensuring long-term reliability.
Incorporating reinforced steel wires with cutting-edge FIMT handling processes enhances rigidity and steadiness, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, rendering it a savvy option for today’s industrial plants.
| Attribute | Upside |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| Nine-meter Cable Storage | Uninterrupted processing |
| OMRON-based Control Units | Durability and precision |
| ERP System Compatibility | Live process supervision |
Applications of FTTH Cable Production Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. The central bore, measuring ø56, ensures smooth interfacing with PN400 reel systems.
Important elements consist of:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The twisting process is executed with precision, and accommodating ø1.2mm steel wires reinforces robustness.
Adaptable Manufacturing for Different Cable Varieties
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions offers considerable gains to enterprises focused on fiber technology. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Enhanced Efficiency and Productivity
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Benefit |
|---|---|
| 7-9km/h Output | High productivity |
| 35KW/h Energy Consumption | Cost savings |
| Negligible Attenuation | Enhanced signal quality |
| Ergonomic Design Height | User-friendly setup |
Final Thoughts
State-of-the-art fiber production technologies are redefining industry benchmarks. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Ready to transform your manufacturing process? Contact us today to explore tailored solutions that fit your requirements. Step into the future of optical cable production with our market-leading equipment.